Molding Acrylic Sheets

Plexiglass or acrylic sheet this system works well for small pieces of plexiglass in thicknesses of up to 1 8 inch.

Molding acrylic sheets.

Mallet and or a peen for shaping. Simple bends can be made by heating the bend point with a wire heater. Make adjustments appropriate to the specifications of your project. After forming cool.

Once soft mold them into any shape you desire. Work on a smooth glass surface as the heated plastic won t stick to glass. Step 2 make a mold. Caution iu0019ve only tried this in an electric oven.

Plexiglas acrylic sheet has been considered the standard of the industry since it was first introduced 75 years ago because of its unsurpassed quality ease of use and wide range of colors patterns thicknesses and sizes. These acrylic sheets served as a useful bullet resistant glazing on fighter planes during world war ii as it was light strong and easily molded onto the skin of the aircraft. Or the entire sheet can be heated and draped or forced to take the shape of a desired form. Upon cooling they will be strong and permanent.

In order to cast with acrylic resin you need a mold. Perspex sheet is a tradename for acrylic sheet known throughout the world just like lucite acrylic sheet. As you ll need to put the plastic sheet into the oven this is your size limitation. Protect the surface you re working on by laying down sheets of newspaper and spraying them with cooking spray or a mold release product.

You can get mold release spray at any hobby store. Plexiglass is unrivaled in its ability to withstand the weather and is unmatched by any other plastic glazing. Measure the inside of your oven. Iu0019m forming the flatware and using 2 forks and 2 spoons i already have to shape my acrylic fork and spoon.

The example here is the outside of a mold but it can work inside too. Just heat the sheets above 150 degrees f for 2 3 minutes until they turn from translucent to clear using a heat gun. Have a mold ready to use. Five years later this resin was formed into a transparent sheet and the acrylic era began.

For thicker acrylic you will need to use a metal bar clamped very securely and you may only be able to work with narrow strips of material as your heat source may not be able to heat wider areas of thick material. In designing a part for thermoforming several things must be taken into consideration to. Thermoforming acrylic sheet part design considerations. I canu0019t recommend for gas ovens.